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Perceptiv™ Intelligent Reliability Solutions

by Regal Rexnord Corporation

We Predict A More Reliable Tomorrow

Predictive maintenance reduces maintenance costs by 50%, decreases spare parts inventory by 30% and reduces unplanned failures by 55%*. Perceptiv™ Intelligent Reliability Solutions predicts a more reliable tomorrow by helping manufacturers adopt predictive maintenance solutions to enhance machine health, productivity, and efficiency. We save our users an average of $250,000 per year by eliminating unplanned downtime.

Trusted Industry Expertise

As part of the Regal Rexnord family, we have over 125 years of engineering expertise and millions of products in the field to uniquely position us to monitor performance and efficiency in industries worldwide. This includes over 70 high-performing brands including Rexnord, Marathon, Sealmaster, McGill, Kopf-Flex, Linkbelt, Falk, and Kollmorgen. Our breadth enables us to deliver intelligent powertrain services and, in the future, increased flexibility with distributed control systems.

Prescriptive Reliability Insights

Our team of reliability analysts have deep industry knowledge to deliver prescriptive reliability reports that generate operational efficiencies. We drive next generation outcomes through digital reliability solutions - creating intelligent industrial equipment.

Broad Portfolio

We provide a full breadth of sensing technologies in an open architecture to connect all your Powertrain and Automation Solutions equipment to on-premise control, maintenance or historian systems – as well as provide a unified cloud-based dashboard to manage your assets wherever you might be.

Open Architecture

Our open architecture offers flexible integration options to support interoperability with your manufacturing and control systems including: PLC, OPC, CMMS, SCADA, EAM, MES, ERP.

From solution design and implementation to on-site diagnostics and predictive analytics, Perceptiv partners with our customers for easy, actionable data collection and prescriptive reliability recommendations.

Perceptiv Platform

The Perceptiv platform is a centralized web-based and mobile platform for predictive maintenance. It provides data analytics and the actionable insights needed to make crucial decisions and prepare an educated plan for equipment health and maintenance. We provide reliability expertise in the palm of your hand.

Our simple, step-by-step process makes it easy to get started.

  1. Assess & Design: Solutions designed to maximize outcomes

  1. Implement: Technology systems installed, set up, and configured

  1. Monitor & Predict: Prescriptive insights through advanced analytics

  1. Manage for Reliability: Optimize asset performance with recommendations from expert reliability analysts.


Basic, Standard and Platinum Reliability Services Plans Available

Typical Assets Monitored:

  • Conveyors

  • Overhead conveyors

  • Powertrains

  • Fan drives

  • Pump drives

  • Cooling Towers

  • Aggregate dewatering ponds

  • Aggregate shaker screens

  • Rolling Mills

  • Plastic Extruders

  • Roll Tables

  • Coilers

  • Fillers


Typical Components Monitored:

  • Gearing

  • Bearings

  • Motors

  • Couplings/Drive Shafts/Spindles

  • Powertrains


Sensing Technologies:

  • Vibration

  • Temperature

  • Torque

  • Torsional Vibration

  • Lubrication

  • Motor Diagnostics

  • Speed


Learn More

* “The Top 6 Benefits of Predictive Maintenance.” Reliabilityweb, Reliabilityweb, 16 Dec. 2021, https://reliabilityweb.com/tips/article/the_top_6_benefits_of_predictive_maintenance.

At a glance

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