SCW.AI Digital Factory Monitoring
by Supply Chain Wizard
Boost production efficiency and throughput with real-time visibility and actionable analytics.
Monitoring Solutions from SCW.AI provide manufacturers with end-to-end visibility into production performance - across workstations, lines, assets, and personnel. Accessible via mobile, desktop, or shop floor screens, the solutions ensures teams at every level can make timely, informed decisions.
From proactive alerts to deep analytics, SCW.AI’s Monitoring solutions enhances OEE, reduces downtime, and supports operational excellence by turning live data into actionable insight.
Top Use Cases of Monitoring
Workstation & Line Tracking:
Monitor the performance of individual workstations, production lines, and assets in real time to detect bottlenecks and optimize throughput.
Labor Efficiency & Utilization:
Correlate labor activity with operational outcomes to improve shift planning, reduce overtime, and address workforce constraints.
Real-Time KPI Dashboards:
Deliver live KPIs to operators and managers through mobile devices, desktops, or wall-mounted displays—driving daily operational focus.
Skill-Based Resource Allocation:
Match operators to tasks based on real-time production needs and their skills to streamline execution and reduce quality risks.
Setup & Changeover Monitoring:
Track setup times and detect errors automatically to minimize changeover losses and accelerate line readiness.
Asset Location & Availability:
Track critical equipment and materials across the shop floor to eliminate downtime caused by missing or misplaced assets.
Key Features
Continuously track performance data from machines, lines, and operators with no manual input required.
AI Production Insights:
Receive personalized alerts, reports, and recommendations—delivered only to those who need them. Ensure the right stakeholders take the right action, faster.
Instant Alerts & Notifications:
Get notified immediately about unplanned downtime, setup issues, or deviations from target performance.
Visualize key metrics by line, team, or shift to promote alignment, accountability, and rapid problem-solving.
Leverage historical trends to detect inefficiencies, recurring issues, and hidden productivity gaps.
Understand how workforce deployment and asset usage impact productivity—and make data-backed adjustments.
Optimize workforce allocation by aligning personnel capabilities with live production requirements.
Connect to ERP, MES, and the full SCW.AI Digital Factory Platform for a unified and data-rich manufacturing environment.
Why Monitoring Solutions?
Recover 1–3 days of productive time per week by reducing delays and unplanned downtime.
Boost Overall Equipment Effectiveness by 10–40% with automated performance tracking and real-time visibility.
Achieve up to 20% reduction in operational costs through smarter, faster decision-making.
Reduce overtime and increase output by aligning labor with real-time needs and performance insights.
Resolve problems before they impact production with proactive alerts and accessible, live dashboards.
Create a single source of truth across machines, lines, and people to drive transparency and accountability.
Built for flexibility and growth, the platform supports your continuous improvement initiatives today and into the future.